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How to divide the machining process?

2023-04-11

A: The division of CNC machining operations can usually be carried out as follows:

 

(1) The tool concentration sorting method, which can divides the processes aside, one process can be completed on the part with the same tool. Use the second knife and the third handle to complete other parts that can be completed, namely, the process to be completed by the second knife is the second process, and the third knife finished is the last process.  This reduces the number of tool changes, reduces dead time, and reduces unnecessary positioning errors.

 

(2) The machining part classification method, which is practical for a part with a large processing content, the machining part can be divided into several parts according to structural features such as internal shape, shape, curved surface or plane. Usually, the plane, the positioning surface and the post-processing hole are firstly processed, and the simple geometry is machined firstly also, and then the complex geometry is processed; the parts with lower precision are processed first, and the machining accuracy is required.

 

(3) Roughly machining and accurate machining dividing method, which is applied for parts which is easily resulted into deformation that may occur after roughing, it is necessary to form a part that is easy to be machined and deformed. Therefore, it is usually necessary to separate roughing and accurate making .

 

In summary, the division process must be based on the structure and machining of the part, the function of the machine tool, the amount of CNC machining of the part, the number of units and the production organization. It is also recommended to adopt the principle of process concentration or the principle of process dispersion, which should be determined according to the actual situation, but it must be reasonable.

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